A. Ultimate energy consumption control, reducing unit production costs
Dynamic energy consumption adjustment technology: The equipment can automatically match the power according to the production stage - the injection molding stage (high load) automatically switches to "full power mode" (motor output power 80%-100%); the low-load stage such as cooling and material collection switches to "energy saving mode" (power reduced to 30%-40%). For example, when producing 500ml mineral water bottles, the energy consumption of a single mold can be controlled at 0.08-0.12kW・h (conventional injection blow molding machine is about 0.15-0.2kW・h). Based on a daily production capacity of 100,000 pieces, 500-800kW・h of electricity can be saved per day.
Reuse of waste heat: The waste heat generated by barrel heating (temperature of about 80-120℃) can be collected through pipelines and used to preheat raw materials (heating raw materials from room temperature to 40-50℃), reducing the energy consumption required for barrel heating (reduced by about 15%-20%); at the same time, the hot water (temperature of about 60-70℃) of the cooling system can be recycled to the workshop hot water supply system (such as hot water for cleaning molds), realizing "energy cascade utilization".
B. Humanized design to reduce the threshold of operation and maintenance
Visual operation and fault diagnosis: Equipped with a 10-15-inch touch screen (supporting multi-touch), the operation interface adopts "icon + step-by-step guidance" design (such as the "injection parameter setting" interface marks the function and recommended range of each parameter), and novices can operate independently after 1-2 days of training. When the equipment fails (such as mold jamming, sensor failure), the system will display "fault code + 3D disassembly diagram" (such as "E023: ejector stuck", with ejector mechanism disassembly steps), and maintenance personnel can check according to the diagram, and the average troubleshooting time is shortened to less than 30 minutes (traditional equipment takes 1-2 hours).
Safety protection upgrade: "Double safety protection" is set on the periphery of the equipment - the outer layer is a transparent UV protection cover (which can observe the production status and block the high temperature radiation of the mold), and the inner layer is an infrared sensor (sensing distance 5-10cm). When the human body is close to the mold movement area, the equipment will stop in 0.1 seconds (braking distance ≤5mm) to avoid mechanical damage; at the same time, high-temperature parts such as hoppers and barrels are wrapped with insulation layers (surface temperature ≤50℃) to prevent operators from accidentally touching and scalding.
C. Modular expansion of functions to meet diverse needs
Quickly upgrade to be compatible with new processes: functions can be expanded through "module replacement" - for example, by adding a "rotary demoulding module", products with built-in threads (such as cosmetic bottle caps) can be produced; by adding a "multi-layer co-extrusion module", it can be upgraded to a "multi-layer injection blow molding machine" to produce composite products with a barrier layer (anti-penetration) and a light-shielding layer (anti-ultraviolet) (such as pesticide bottles, essential oil bottles). The upgrade process does not require the replacement of the host, and the cost is only 30%-40% of the purchase of new equipment.
Adapt to small and large products: Not only can it produce products of conventional sizes (10-2000ml), but it can also cover more extreme sizes by replacing molds and adjusting process parameters - for example, a micro injection blow molding machine can produce 0.5-5ml medicinal ampoules (accuracy of ±0.01mm); a large injection blow molding machine can produce 5-20L chemical barrels (wall thickness uniformity ±0.1mm), and no segmented molding is required (traditional large products require two injection molding + blow molding).
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Streamline Production with IBM Injection Blow Molding Machine Energy Control Technology Images
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